Manufacturers with high product variability and large-scale operations often face inefficiencies due to manual entry and fragmented data tracking. Intelligent automation enables real-time visibility, reduces manual intervention, and enhances production accuracy.
Challenge
Manual entry of production batch data into ERP systems delayed decision-making.
Frequent errors in tracking raw material consumption and finished goods.
Reconciliation of production records across departments was time-consuming.
Lack of real-time updates hindered quality control and scheduling.
Solution
A digital workflow solution was designed to optimize production tracking:
Automated Data Logging
RPA bots recorded production outputs, material usage, and equipment status into the ERP in real time.Live Dashboard Integration
Real-time dashboards displayed performance KPIs and inventory consumption trends.Quality Control Automation
Data pipelines were linked with QC systems to validate and tag production batches automatically.
Results
65% Reduction in Manual Effort
Administrative tasks on the shop floor were significantly minimized.90% Accuracy in Production Tracking
Automation eliminated most common reporting errors.Faster Decision-Making
Real-time data access improved scheduling, resource allocation, and compliance.
